Three Station Panel Gantry Loading And Unloading Machine

Gantry type loading and unloading machine is easy to operate and gantry can be operated with one button. Gantry type loading and unloading machine is simple to operate for saving labor and improving production efficiency. Panel is conveyed to roller table below gantry type loading and unloading machine, then the grab of gantry goes down to panel, sucking and moving the panel to the set position, and finally the grab goes down to the lowest set point and loosens the panel.

Core function: Accurate material flow under simplified operation

The core function of this device focuses on achieving full process automation of sheet metal transportation, grabbing, positioning and placement through three station division of labor and one click operation, making complex transportation simple and controllable. The specific operation logic and functional characteristics are as follows:

Standardized operation process: When the sheet is transported to the roller conveyor below the gantry loading and unloading machine, the equipment's grasping device will automatically start the operation program - the grasping mechanism will accurately descend to the surface of the sheet, and a stable suction force will be generated through a vacuum suction cup (the suction force can be automatically adjusted according to the weight of the sheet, ranging from 0.3 bar to 2.5 bar); Subsequently, the grasping mechanism is lifted and translated to the preset position, and finally lowered to the set lowest point. The suction cup is smoothly released to complete the material placement. The entire process does not require manual adjustment and operates completely according to preset parameters.

Highlight advantages: Efficiency improvement plan using simplicity to control complexity

Compared to multi station complex equipment or traditional manual loading and unloading, the three station gantry loading and unloading machine for sheet metal exhibits unique advantages in terms of operating threshold, labor cost, and adaptability:

Minimalist operation reduces labor costs: With a one click operation design, operators do not need professional skill training and can master basic operations in just 15 minutes. Compared to traditional manual loading and unloading that requires 2-3 people to cooperate, this equipment only requires one person to monitor and switch modes, saving at least 1-2 labor costs per shift. At the same time, the operational error rate has been reduced to below 0.5%, far lower than the manual error rate of 5% -8%.

Collaboration with production processes: seamless integration of "efficient transfer stations

As a material connection node of the production line, the three station gantry loading and unloading machine, with its easy operation and stable output characteristics, can form efficient collaboration with core processes such as edge sealing and cutting

Matching with the rhythm of the edge banding machine: Through the signal interface, it is linked with the edge banding machine. When the edge banding machine completes the processing of a piece of board, it will send a "waiting signal" to the loading and unloading machine. The equipment immediately transports the next piece of board from station 3 to the feeding port of the edge banding machine. The feeding interval can be stably controlled at 8-12 seconds, which is highly matched with the processing rhythm of the medium speed edge banding machine (15m/min), to avoid the edge banding machine stopping due to material shortage.

As a technology company that balances mechanical structure design and software development, FORTRAN stands out in the domestic automation field. It has outstanding technical strength and a large production scale. We focus on the research and development and production of automation equipment such as automatic loading and unloading equipment, automatic conveyor lines, elevators, paper cutters, case sealers, and box folding machines. These equipments play a vital role in industrial production and can effectively improve production efficiency and reduce labor costs. In addition to providing high-quality products, we also combine the actual situation of the customer's site to provide a complete customized automation solution. According to the specific needs of customers, we customize the most suitable automation equipment to ensure that customers achieve the greatest benefits in the production process.

We are well aware of the special requirements of the panel industry for "high cleanliness, high protection, and high efficiency" in the packaging process. Our professional team will go deep into the customer's production site and tailor the most suitable automation solutions based on different panel sizes, materials, and production capacity needs. From technical communication in the early stage to installation and debugging in the later stage, and then to continuous operation and maintenance support, we always walk side by side with our customers, providing professional and enthusiastic support for the intelligent production of panel enterprises

We have an ultimate pursuit of equipment quality, controlling every aspect from the source. The core components are selected from internationally renowned brands and undergo strict quality certification to ensure their stable and reliable performance. In the manufacturing process, we follow production standards that are higher than industry standards, and every process is strictly inspected by professional quality inspectors. From the machining accuracy of components to the assembly quality of the entire machine, we strive for excellence. Before leaving the factory, the equipment will undergo a continuous full load operation test for more than 1000 hours, simulating various complex production conditions to ensure that the equipment can be stably and efficiently put into use at the customer's site. With excellent quality, our equipment can adapt to the harsh environment of panel production workshops, effectively reducing downtime and maintenance costs, and bringing long-term stable benefits to customers.

Through exhibition, we not only showcased the strength of our products, but also established close connections with customers from all over the world. This is not only a recognition of our products, but also a driving force for us to continuously improve quality and optimize services in the future. We look forward to working together with these new customers and welcome more partners with needs to contact us to create a better future for cooperation.