| Workpiece length | 300-2440mm |
| Workpiece width | 300-1220mm |
| Workpiece thickness | 8-80mm |
Core function: Achieve automation and precision in board loading and unloading
Automated loading and unloading connection: Through the PLC control system and linkage with other equipment on the production line (such as edge banding machines and cutting machines), the equipment can automatically complete the loading action according to the rhythm of the processing process. For example, when the edge banding machine completes a batch of board processing, the frame type loading and unloading machine can immediately transfer the boards to be processed from the shelf to the feeding port of the edge banding machine, and at the same time transfer the processed boards to the discharge temporary storage area, achieving a seamless connection between "raw materials processing finished products".
Intelligent stacking and temporary storage management: In the cutting process, the equipment has multi-layer stacking function, which can automatically adjust the stacking gap (2mm-10mm adjustable) according to the type of board, avoiding surface scratches or pressure damage. At the same time, infrared sensing technology is used to detect the vacancy status of the material rack. When the temporary storage area reaches the preset quantity of boards, an automatic transfer prompt is issued to ensure orderly stacking of materials on the production site.
Outstanding advantage: Performance upgrade beyond traditional loading and unloading methods
Efficiency of loading and unloading has increased by over 80%: Traditional manual loading and unloading of individual boards takes an average of 30 seconds and is difficult to operate continuously; The frame type loading and unloading machine, through automated grabbing and transfer, only takes 5-8 seconds for a single operation, and can complete the loading and unloading of 450-500 sheets per hour, greatly reducing material waiting time. In mass production scenarios, such as the cabinet processing line for whole house customized furniture, at least 2-3 workers can be reduced, significantly reducing labor costs.
Stability to adapt to complex working conditions: The frame structure is welded with high-strength steel, which has strong deformation resistance and can operate stably in workshop environments ranging from -10 ℃ to 40 ℃. The equipment is equipped with a dual safety protection system. When an operator is detected entering the work area, the emergency stop mechanism is immediately triggered to ensure the safety of human-machine cooperation.
Collaboration with edge banding solutions: Building a fully automated closed-loop system for the entire process
Front end feeding and edge banding machine rhythm synchronization: Through signal interconnection with the edge banding machine, the equipment can automatically adjust the feeding frequency according to the processing speed of the edge banding machine. For example, when the edge banding machine is running at a speed of 20m/min, the loading and unloading machine completes loading every 15 seconds to ensure that the edge banding machine is always in full load processing state and avoid downtime caused by material shortage. At the same time, the equipment can pre position and correct the board, ensuring that the alignment accuracy between the edge of the board entering the edge banding machine and the edge banding strip is within ± 0.3mm.
Seamless integration between backend cutting and quality inspection: When the edge sealed boards are transferred to the temporary storage area by the loading and unloading machine, the equipment can be linked to online quality inspection equipment (such as visual inspection system) to conduct preliminary screening of the edge sealing quality. If edge defects are found, the equipment will automatically divert the problematic boards to the rework area, and the qualified boards will be classified and stacked according to specifications to prepare for the subsequent packaging process. This collaborative mode of "edge sealing detection diversion" can improve quality inspection efficiency by more than 40%.
As a technology company that balances mechanical structure design and software development, FORTRAN stands out in the domestic automation field. It has outstanding technical strength and a large production scale. We focus on the research and development and production of automation equipment such as automatic loading and unloading equipment, automatic conveyor lines, elevators, paper cutters, case sealers, and box folding machines. These equipments play a vital role in industrial production and can effectively improve production efficiency and reduce labor costs. In addition to providing high-quality products, we also combine the actual situation of the customer's site to provide a complete customized automation solution. According to the specific needs of customers, we customize the most suitable automation equipment to ensure that customers achieve the greatest benefits in the production process.
We are well aware of the special requirements of the panel industry for "high cleanliness, high protection, and high efficiency" in the packaging process. Our professional team will go deep into the customer's production site and tailor the most suitable automation solutions based on different panel sizes, materials, and production capacity needs. From technical communication in the early stage to installation and debugging in the later stage, and then to continuous operation and maintenance support, we always walk side by side with our customers, providing professional and enthusiastic support for the intelligent production of panel enterprises
We have an ultimate pursuit of equipment quality, controlling every aspect from the source. The core components are selected from internationally renowned brands and undergo strict quality certification to ensure their stable and reliable performance. In the manufacturing process, we follow production standards that are higher than industry standards, and every process is strictly inspected by professional quality inspectors. From the machining accuracy of components to the assembly quality of the entire machine, we strive for excellence. Before leaving the factory, the equipment will undergo a continuous full load operation test for more than 1000 hours, simulating various complex production conditions to ensure that the equipment can be stably and efficiently put into use at the customer's site. With excellent quality, our equipment can adapt to the harsh environment of panel production workshops, effectively reducing downtime and maintenance costs, and bringing long-term stable benefits to customers.
Through exhibition, we not only showcased the strength of our products, but also established close connections with customers from all over the world. This is not only a recognition of our products, but also a driving force for us to continuously improve quality and optimize services in the future. We look forward to working together with these new customers and welcome more partners with needs to contact us to create a better future for cooperation.
