| Workpiece length | 300-2440mm |
| Workpiece width | 300-1220mm |
| Workpiece thickness | 8-80mm |
Core function: Full process material control under the gantry architecture
Cross regional grabbing and conveying: Adopting an elevated gantry design, the span can cover a processing area of 3m-10m. Combined with a mechanical arm that moves along the crossbeam, it can achieve material supply to multiple parallel devices (such as electronic panel saws, edge banding machines, drilling machines). The robotic arm is equipped with a quick replaceable suction cup group or gripper, which can grasp plates of different sizes (length 500mm-3000mm, width 300mm-2000mm) and materials. The single load capacity can reach 800kg, meeting the transportation needs of large-sized plates.
Precise docking of processing equipment: Through laser positioning and servo drive system, the mechanical arm can control the positioning accuracy within ± 0.2mm when conveying raw materials to the feeding port of the processing equipment, ensuring perfect alignment between the sheet and the feeding guide rail of the equipment. At the same time, the equipment can communicate in real-time with the control system of the processing equipment, receive signals such as "waiting for material" and "completed", and achieve fully automatic triggering of "conveying processing receiving" without manual intervention.
Outstanding advantage: Efficient integrated production efficiency improvement
The efficiency of loading and unloading has been improved by 100%: the movement speed of the robotic arm can reach 1.5m/s, and the single loading and unloading cycle time (grabbing conveying placing) only takes 15-20 seconds. It can complete 180-240 operations per hour, which is 2-3 times more efficient than manual transportation. In mass production scenarios, such as whole house customized cabinet processing, the daily production capacity can be increased by more than 50%, significantly shortening the order delivery cycle.
Save workshop floor space: The gantry adopts an elevated design, with the crossbeam and robotic arm located above the processing equipment, not occupying the ground conveyor channel, and increasing workshop space utilization by more than 30%. For compact small and medium-sized factories, this design can avoid crowded equipment layout and reserve space for subsequent production line expansion.
Collaboration with Processing Flow: Building an Intelligent Production Loop
Efficient linkage with edge banding solution: In the edge banding process, the equipment can dynamically adjust the feeding frequency according to the operating speed of the edge banding machine, ensuring that the edge banding machine continues to work at full capacity. For example, when the edge banding machine runs at a speed of 25m/min, the loading and unloading machine completes the feeding every 12 seconds, and at the same time transfers the edge banding completed sheet to the temporary storage area. In addition, the equipment can synchronize the material, thickness and other information to the edge banding machine by identifying the two-dimensional code on the surface of the plate, so that it can adjust the parameters such as glue amount and pressing force in advance to improve the stability of the edge banding quality.
Multi process rhythm balance and flexible production: Through the coordinated scheduling of the central control system, the equipment can dynamically balance the material supply speed of each process. When a device experiences a brief malfunction, the loading and unloading machine can automatically divert materials to other devices or temporary storage areas to avoid the entire production line coming to a standstill. In small batch and multi variety production, the equipment supports quick switching of work modes through the touch screen, completing all adjustments from grabbing parameters to temporary storage positions within 3 minutes, synchronized with the pace of equipment changeover, and meeting customized production needs.
As a technology company that balances mechanical structure design and software development, FORTRAN stands out in the domestic automation field. It has outstanding technical strength and a large production scale. We focus on the research and development and production of automation equipment such as automatic loading and unloading equipment, automatic conveyor lines, elevators, paper cutters, case sealers, and box folding machines. These equipments play a vital role in industrial production and can effectively improve production efficiency and reduce labor costs. In addition to providing high-quality products, we also combine the actual situation of the customer's site to provide a complete customized automation solution. According to the specific needs of customers, we customize the most suitable automation equipment to ensure that customers achieve the greatest benefits in the production process.
We are well aware of the special requirements of the panel industry for "high cleanliness, high protection, and high efficiency" in the packaging process. Our professional team will go deep into the customer's production site and tailor the most suitable automation solutions based on different panel sizes, materials, and production capacity needs. From technical communication in the early stage to installation and debugging in the later stage, and then to continuous operation and maintenance support, we always walk side by side with our customers, providing professional and enthusiastic support for the intelligent production of panel enterprises
We have an ultimate pursuit of equipment quality, controlling every aspect from the source. The core components are selected from internationally renowned brands and undergo strict quality certification to ensure their stable and reliable performance. In the manufacturing process, we follow production standards that are higher than industry standards, and every process is strictly inspected by professional quality inspectors. From the machining accuracy of components to the assembly quality of the entire machine, we strive for excellence. Before leaving the factory, the equipment will undergo a continuous full load operation test for more than 1000 hours, simulating various complex production conditions to ensure that the equipment can be stably and efficiently put into use at the customer's site. With excellent quality, our equipment can adapt to the harsh environment of panel production workshops, effectively reducing downtime and maintenance costs, and bringing long-term stable benefits to customers.
Through exhibition, we not only showcased the strength of our products, but also established close connections with customers from all over the world. This is not only a recognition of our products, but also a driving force for us to continuously improve quality and optimize services in the future. We look forward to working together with these new customers and welcome more partners with needs to contact us to create a better future for cooperation.
