| Workpiece length | 300-2440mm |
| Workpiece width | 300-1220mm |
| Workpiece thickness | 8-80mm |
Core function: Accurate control of the entire process of automated feeding
Continuous feeding connection: using a combination of roller conveyor and robotic arm, when the electronic panel saw completes the cutting of a piece of board, the automatic feeding system immediately grabs the next piece of board from the raw material rack, and after positioning correction, transports it to the feeding port. The feeding interval can be controlled within 10-15 seconds to ensure that the electronic panel saw is always in full load working state, avoiding the situation of "stopping and waiting for materials.
Intelligent positioning and calibration: During the feeding process, the system uses an infrared positioning device to align and calibrate the edges of the board, ensuring that the positioning accuracy error of the board entering the electronic board saw is ≤ 0.3mm, providing a foundation for precise cutting. At the same time, it can communicate in real-time with the CNC system of the electronic panel saw, automatically adjust the feeding direction and angle of the board according to the cutting program, and adapt to different cutting needs.
Outstanding advantage: Efficiency upgrade beyond traditional feeding
The feeding efficiency has been improved by more than 60%: traditional manual feeding of single boards takes an average of 20-30 seconds, and it is difficult to sustain efficient operations due to physical limitations; The automatic feeding system only takes 8-12 seconds to load a single sheet, and can complete the loading of 300-360 sheets per hour. It can process more than 1000 sheets per day (based on an 8-hour working system), greatly improving the production capacity of the cutting process.
Adapting to high-intensity continuous production: using industrial grade wear-resistant materials and servo drive system, it can achieve continuous and stable operation for 20 hours a day, with a failure rate of less than 0.5 times per thousand hours. The system has automatic detection and warning functions. When abnormal situations such as insufficient suction cup pressure or misalignment of the board occur, it will immediately shut down and issue an alarm to facilitate timely troubleshooting and ensure production continuity.
Collaboration with edge banding solutions: Building a smooth production chain from cutting to edge banding
As a key supporting component of the cutting process, the collaborative operation of the electronic panel saw automatic feeding solution and edge sealing solution can effectively improve the coherence and efficiency of the entire production line
Synchronization of cutting and edge sealing rhythm: Through the linkage of the production management system, the automatic feeding system can adjust the feeding rhythm of the electronic panel saw according to the production capacity requirements of the edge sealing process. For example, when the edge banding machine can process 250 pieces of board per hour, the system will match the feeding speed of the electronic panel saw to 250-260 pieces per hour to avoid the accumulation of boards caused by too fast cutting or the waiting time of the edge banding machine caused by too slow cutting, achieving a supply-demand balance of "cutting edge banding".
As a technology company that balances mechanical structure design and software development, FORTRAN stands out in the domestic automation field. It has outstanding technical strength and a large production scale. We focus on the research and development and production of automation equipment such as automatic loading and unloading equipment, automatic conveyor lines, elevators, paper cutters, case sealers, and box folding machines. These equipments play a vital role in industrial production and can effectively improve production efficiency and reduce labor costs. In addition to providing high-quality products, we also combine the actual situation of the customer's site to provide a complete customized automation solution. According to the specific needs of customers, we customize the most suitable automation equipment to ensure that customers achieve the greatest benefits in the production process.
We are well aware of the special requirements of the panel industry for "high cleanliness, high protection, and high efficiency" in the packaging process. Our professional team will go deep into the customer's production site and tailor the most suitable automation solutions based on different panel sizes, materials, and production capacity needs. From technical communication in the early stage to installation and debugging in the later stage, and then to continuous operation and maintenance support, we always walk side by side with our customers, providing professional and enthusiastic support for the intelligent production of panel enterprises
We have an ultimate pursuit of equipment quality, controlling every aspect from the source. The core components are selected from internationally renowned brands and undergo strict quality certification to ensure their stable and reliable performance. In the manufacturing process, we follow production standards that are higher than industry standards, and every process is strictly inspected by professional quality inspectors. From the machining accuracy of components to the assembly quality of the entire machine, we strive for excellence. Before leaving the factory, the equipment will undergo a continuous full load operation test for more than 1000 hours, simulating various complex production conditions to ensure that the equipment can be stably and efficiently put into use at the customer's site. With excellent quality, our equipment can adapt to the harsh environment of panel production workshops, effectively reducing downtime and maintenance costs, and bringing long-term stable benefits to customers.
Through exhibition, we not only showcased the strength of our products, but also established close connections with customers from all over the world. This is not only a recognition of our products, but also a driving force for us to continuously improve quality and optimize services in the future. We look forward to working together with these new customers and welcome more partners with needs to contact us to create a better future for cooperation.
