Overall dimensions | 2400*600*300 (±30) |
Main beam | 8# Channel steel |
Drum diameter | Φ 76 |
Translation Conveyor Core Technology and Structural Design
The core competitiveness of this conveyor lies in the integration of intelligent steering transmission system and high-precision positioning technology. The main body adopts a modular design, consisting of three parts: the conveying section, the steering section, and the connecting section. Each part is driven by a servo motor and matched with a precision gear rack transmission mechanism to achieve smooth switching of the panel in the horizontal and vertical directions. The turning section is equipped with a unique rotating platform, with a circular guide rail and angle sensor installed at the bottom of the platform. It can complete a 90 ° precise turning according to a preset program, with a turning error controlled within ± 0.5mm, ensuring that the panel can still maintain accurate alignment after turning.
To adapt to different specifications of panels (such as LCD panels, wooden boards, metal sheets, etc.), the equipment is equipped with an adjustable conveyor width device. The distance between the two side baffles can be adjusted by an electric screw to adapt to a panel width range of 500mm-2000mm. The adjustment process can be operated with one button on the human-machine interface without manual adjustment. At the same time, the conveying surface is made of PU material rollers or silicone conveyor belts, which have good anti slip and buffering properties. This can not only prevent the panel from slipping and shifting during the conveying process, but also reduce friction damage with the surface, especially suitable for precision panels with high surface smoothness requirements.
In addition, the device is equipped with a built-in PLC control system, which can be linked with other equipment on the production line. The panel position is detected in real time through photoelectric sensors, automatically triggering steering or translation actions, achieving unmanned operation; Some high-end models also support remote monitoring function, which allows users to check the device's operating status through their mobile phones or computers, facilitating timely troubleshooting.
Roller Conveyor Line Product Advantages
Realize efficient steering connection: Compared with traditional manual steering or semi-automatic equipment, its steering response time is shortened to 2-3 seconds, greatly improving the coherence of the production line. According to tests, it can increase overall production efficiency by more than 30%.
Ensuring panel processing quality: The combination of PU material conveying surface and precise positioning technology can effectively avoid scratches and corner collisions on the panel surface, reduce the rate of defective products, and is particularly suitable for the conveying needs of precision electronic panels.
Enhance the flexibility of the production line: The adjustable conveyor width and programmable steering angle can quickly adapt to the production needs of different specifications of panels, reduce downtime caused by equipment replacement, and meet the flexible production mode of multiple varieties and small batches.
Reduce labor cost investment: Fully automated steering and translation functions reduce manual handling and steering operations, allowing one worker to supervise multiple production lines simultaneously, significantly reducing labor costs
As a technology company that balances mechanical structure design and software development, FORTRAN stands out in the domestic automation field. It has outstanding technical strength and a large production scale. We focus on the research and development and production of automation equipment such as automatic loading and unloading equipment, automatic conveyor lines, elevators, paper cutters, case sealers, and box folding machines. These equipments play a vital role in industrial production and can effectively improve production efficiency and reduce labor costs. In addition to providing high-quality products, we also combine the actual situation of the customer's site to provide a complete customized automation solution. According to the specific needs of customers, we customize the most suitable automation equipment to ensure that customers achieve the greatest benefits in the production process.
We are well aware of the special requirements of the panel industry for "high cleanliness, high protection, and high efficiency" in the packaging process. Our professional team will go deep into the customer's production site and tailor the most suitable automation solutions based on different panel sizes, materials, and production capacity needs. From technical communication in the early stage to installation and debugging in the later stage, and then to continuous operation and maintenance support, we always walk side by side with our customers, providing professional and enthusiastic support for the intelligent production of panel enterprises
We have an ultimate pursuit of equipment quality, controlling every aspect from the source. The core components are selected from internationally renowned brands and undergo strict quality certification to ensure their stable and reliable performance. In the manufacturing process, we follow production standards that are higher than industry standards, and every process is strictly inspected by professional quality inspectors. From the machining accuracy of components to the assembly quality of the entire machine, we strive for excellence. Before leaving the factory, the equipment will undergo a continuous full load operation test for more than 1000 hours, simulating various complex production conditions to ensure that the equipment can be stably and efficiently put into use at the customer's site. With excellent quality, our equipment can adapt to the harsh environment of panel production workshops, effectively reducing downtime and maintenance costs, and bringing long-term stable benefits to customers.
Through exhibition, we not only showcased the strength of our products, but also established close connections with customers from all over the world. This is not only a recognition of our products, but also a driving force for us to continuously improve quality and optimize services in the future. We look forward to working together with these new customers and welcome more partners with needs to contact us to create a better future for cooperation.