Box Grouping And Packing Table

In the fully automated cardboard packaging production line, Box Grouping And Packing Table are key links in achieving the transition from single box sorting to batch packaging. The intelligent collaboration between the two can not only greatly improve packaging efficiency, but also ensure the stability and consistency of products in the packaging process, creating efficient and accurate back-end packaging solutions for enterprises.

Box grouping: precise diversion, orderly connection

The box grouping system, as the "sorting center" before packaging, has highly intelligent sorting and combination capabilities. Its core feature lies in the real-time sensing of the size, weight, and barcode information of different specifications and batches of cardboard boxes through multi-channel recognition technology. Then, based on the preset packaging plan, the cardboard boxes are automatically grouped accurately according to quantity, specifications, or order requirements. For example, when the production line outputs multiple sizes of cardboard boxes simultaneously, the system can quickly complete classification and collection, neatly arranging cardboard boxes of the same specification in groups of 5 or 10, laying the foundation for efficient operation of subsequent packaging stations.

The technical highlight of this feature lies in the installation of a dynamic visual recognition and servo drive system: the visual recognition module is like a "golden eye" that can accurately capture the characteristic information of the cardboard box during high-speed transportation, with a recognition accuracy of ± 1mm; the servo drive system is like a "flexible arm", which achieves smooth sorting and positioning of the cardboard box through precise motor control, with a grouping speed of up to 120 boxes per minute, far exceeding manual sorting efficiency. Its core advantage lies in completely eliminating the tedious and erroneous manual grouping, avoiding packaging errors caused by mixed cardboard boxes, and achieving seamless connection with front-end box making equipment and back-end packaging stations, making the rhythm of the entire production line smoother.

Packaging table: Intelligent box forming, stable and reliable

As the "packaging core" of the grouped cardboard boxes, the Packing Table undertakes the important task of quickly sealing, bundling, or laminating the grouped cardboard boxes. Packing Table performance directly affects the packaging quality and appearance of the final product. The outstanding feature of this device is its adaptive packaging ability. Whether it is flat boxes, irregular boxes, or large-sized heavy-duty cardboard boxes, the packaging table can automatically adjust the height, width, and pressure of the sealing mechanism to ensure that the sealing tape is tightly adhered and the edges are flat, avoiding problems such as missing or skewed sealing.

At the technical level, the packaging station adopts an intelligent pressure feedback and linkage control system: the pressure feedback device can sense the hardness and flatness of the cardboard box in real time, automatically adjust the pressure of the sealing roller, and prevent deformation of the cardboard box due to excessive pressure or weak sealing due to insufficient pressure; The linkage control system is connected to the box grouping system for data exchange. When the grouped cardboard boxes enter the packaging station, the system can immediately retrieve the corresponding packaging parameters without the need for manual reset, achieving a seamless connection of "starting packaging upon completion of grouping". In addition, the packaging station also supports multi-mode packaging switching, allowing for flexible selection of tape sealing, hot melt adhesive sealing, or bundling packaging according to product needs, meeting packaging standards for different industries such as food, electronics, and daily necessities.

Its core advantages are reflected in the dual guarantee of efficiency and stability: the sealing speed of a single Packing Table can reach 80 boxes per minute, and the failure rate during continuous operation is less than 0.5%, greatly reducing the downtime risk of the production line; At the same time, through standardized packaging processes, the packaging appearance of each batch of products is highly consistent, enhancing the market competitiveness of the products.

As a technology company that balances mechanical structure design and software development, FORTRAN stands out in the domestic automation field. It has outstanding technical strength and a large production scale. We focus on the research and development and production of automation equipment such as automatic loading and unloading equipment, automatic conveyor lines, elevators, paper cutters, case sealers, and box folding machines. These equipments play a vital role in industrial production and can effectively improve production efficiency and reduce labor costs. In addition to providing high-quality products, we also combine the actual situation of the customer's site to provide a complete customized automation solution. According to the specific needs of customers, we customize the most suitable automation equipment to ensure that customers achieve the greatest benefits in the production process.

We are well aware of the special requirements of the panel industry for "high cleanliness, high protection, and high efficiency" in the packaging process. Our professional team will go deep into the customer's production site and tailor the most suitable automation solutions based on different panel sizes, materials, and production capacity needs. From technical communication in the early stage to installation and debugging in the later stage, and then to continuous operation and maintenance support, we always walk side by side with our customers, providing professional and enthusiastic support for the intelligent production of panel enterprises

We have an ultimate pursuit of equipment quality, controlling every aspect from the source. The core components are selected from internationally renowned brands and undergo strict quality certification to ensure their stable and reliable performance. In the manufacturing process, we follow production standards that are higher than industry standards, and every process is strictly inspected by professional quality inspectors. From the machining accuracy of components to the assembly quality of the entire machine, we strive for excellence. Before leaving the factory, the equipment will undergo a continuous full load operation test for more than 1000 hours, simulating various complex production conditions to ensure that the equipment can be stably and efficiently put into use at the customer's site. With excellent quality, our equipment can adapt to the harsh environment of panel production workshops, effectively reducing downtime and maintenance costs, and bringing long-term stable benefits to customers.

Through exhibition, we not only showcased the strength of our products, but also established close connections with customers from all over the world. This is not only a recognition of our products, but also a driving force for us to continuously improve quality and optimize services in the future. We look forward to working together with these new customers and welcome more partners with needs to contact us to create a better future for cooperation.